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Dept. |
|
Department |
Line |
Key Words |
Effects |
No. |
Unit Cost |
PONC |
Total |
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|
|
£K/yr. |
£K/yr |
£K/yr |
|
SALES & |
1 |
Reworked proposals |
1 day/mo average Sales dept. |
0.047 |
58.3 |
3 |
|
|
MARKETING |
2 |
Product support - complaints/defects |
8 day/mo average Sales dept. |
0.38 |
58.3 |
22 |
|
|
|
3 |
Failure in field investigation |
1 day/mo average Sales dept. |
0.047 |
58.3 |
3 |
|
|
|
4 |
Warranty |
Carriage - £8K/yr |
|
|
8 |
|
|
|
5 |
Unplanned service |
Neglible |
|
|
0 |
|
|
|
6 |
Reworked defective literature |
0.5 day/mo average Sales dept. |
0.024 |
58.3 |
1 |
|
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|
7 |
Expediting emergency orders |
1 day/mo average Sales dept. |
0.047 |
58.3 |
3 |
|
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8 |
Prem freight cost - emergency orders |
Estimated at £5K/yr |
|
|
5 |
|
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9 |
Excess spares/component stocks |
Nil |
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0 |
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10 |
Lost revenue - inappr spares pricing |
Nil |
|
|
0 |
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11 |
Lost capacity - late priority changes |
Nil |
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0 |
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12 |
Lost orders - inad flex in order proc |
Nil |
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0 |
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13 |
Lost orders - inad follow up |
Estimated at £50K/yr |
|
|
50 |
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14 |
Time explaining product deficiencies |
1 day/mo average Sales dept. |
0.047 |
58.3 |
3 |
|
|
|
15 |
Resupply of info to distributors |
Negligible |
|
|
0 |
|
|
|
16 |
Loss of orders due to failure |
Estimated at £1M/yr - due to long lead times |
|
|
1,000 |
|
|
|
17 |
Unplanned overtime |
See Personnel |
|
|
0 |
|
|
|
18 |
Lost orders - lack of design & build |
Estimated at £250K/yr |
|
|
250 |
|
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19 |
|
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0 |
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20 |
|
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|
0 |
1,348 |
|
IT |
21 |
Lost time - hardware failure |
Insignificant |
|
|
0 |
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|
& SYSTEMS |
22 |
Addl costs - inadeq disaster recovery |
Insignificant |
|
|
0 |
|
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23 |
Addl costs - inadeq software (MRP) |
(hrs/day) 2.5A + 3.5B + 10C + 3D |
|
|
92 |
|
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24 |
Addl costs - deficient communications |
(hrs/wk) 4A + 5C + 4D + 1E |
|
|
17 |
|
|
|
25 |
|
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0 |
|
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|
26 |
DP/WP operations errors |
Insignificant |
|
|
0 |
|
|
|
27 |
Addl costs - lack of skills |
(hrs/wk) 9B + 1E |
|
|
8 |
|
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28 |
Lost time - inadeq network system |
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0 |
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29 |
Lost time - single side photocopying |
|
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|
0 |
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30 |
Unplanned overtime |
(hrs/day) 5B |
0.676 |
20.5 |
14 |
130 |